Well, That Idea Went to Pot

Posted: October 3, 2016 in Uncategorized
Tags: , , , , , , , , ,

…literally. As it turns out, my quarter panels are made of pot metal. For those of you that may not know why this is such a big deal – pot metal is the left over non-ferrous metal that was thrown into one pot and melted down into a single molten liquid that was easier and cheaper to cast. Again, why is that such a big deal? It is most often lacking iron, meaning I cannot weld it. Okay, I cannot easily weld it with the tools that I have. Pot metal has a lower melting point than a more pure iron, therefore it just blows away when I try and heat it to glue metal together with.

So Mac, “What are you going to do now that you cannot weld your top on?”

Ah, I said my quarter panels were pot metal. The structural framing (i.e. the roof, the A-pillar, the skeletal beams and the firewall) are all steel. They are all capable of being welded. This means that I can make the chop structurally sound, I just need to figure out what to do with the quarter panels. And I think I have an idea for that. Again, I need to make sure I can do it before I say too much more, but I can say this much – it will definitely work with the look of something named FrankenJeep.

You want pictures, don’t you? As I am always one to oblige when I can… for your enjoyment.

Before – A stripped Kenworth cab at stock height.20160822_1104281

You can see here that we have marked out the 4″ we want to cut out.20160827_1555161

The backside has been lined out.20160827_1555101

And the right side A-pillar is ready to go.20160827_1555401

Tony making some cuts. You can see we carefully used a cutting wheel to chop this cab.20160828_1834001

The cutting portion is done, we have cleaned up the lines and positioned the roof.20160930_1524571

You can see the front end did not line up; there will be some fixing to do!20160930_1524411

Probably the best example of how far off it got with only a 4″ chop.20160930_1524331

But, I was able to bring it back…

20161018_132551

and make it look good too!

This is only structural welding, but the chop is sound. This is where it will reside.20160930_2053041

In all, I am extremely happy with the results of my very first chop. I am sure that some people out there would have found it especially painful to watch me perform this surgical magic due to my anal retentiveness, but it was just me and my welder. There was no one there to bother me, and I was able to get out all of the irksome CDO tendencies that drive other people nuts. I worked through them, and I believe the final product paid off.

(“CDO”, for those of you that do not know, is much like “OCD [obsessive compulsive disorder]” except the letters are put in their proper sequence. My obsessive compulsiveness does sometimes get the better of me, but this time I think it worked out on my behalf!)

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